Innovative Control & Automation Solutions
Engineering reliable automation, embedded systems and industrial IoT solutions for modern industries. Bridging conventional control systems with next-generation enterprise IT.
Empowering Innovation through Automation and Instrumentation
Pratham Embedded Solutions is a pioneering provider of cutting-edge solutions in process control automation and instrumentation based in Pune, India. With a deep commitment to innovation, efficiency, and precision, we deliver both customized and standard solutions that bridge the gap between conventional control systems and the latest IT technologies.
We are not just solution providers — we are manufacturers.
We design and produce a wide range of analog and digital input/output (I/O) cards, isolators, and specialized electronic products in our Pune laboratory. This gives our clients unmatched flexibility to upgrade, replace, and expand their systems with bulletproof confidence, rapid lead times, and direct engineering accountability.
Helping modern enterprises optimize plant productivity, eliminate costly downtime, and construct future-ready operational assets.
Core Engineering Competencies
Specialized engineering disciplines delivering integrated, turnkey industrial intelligence.
Industrial Automation
Complete factory-floor and process-line automation engineered for extreme duty cycles and high throughput.
Embedded Systems
Custom ARM-based microcontrollers, analog signal conditioning, and firmware tailored to client requirements.
PLC & SCADA
IEC 61131-3 compliant programming, high-performance HMIs, and plant-wide supervisory control architectures.
Instrumentation
High-precision sensor calibration, flow, pressure, temperature transmitters, and signal isolation.
Industrial Networking
Deterministic Ethernet rings, managed switches, and protocol bridges (Modbus, Profinet, EtherNet/IP).
IoT & Connectivity
Industrial IoT gateways with protocol translation, cybersecurity isolation, and enterprise SAP/ERP integration.
Customized Engineering
Tailored control consoles, endurance testing benches, and specialized OEM electronics.
Advanced Automation Solutions
Industrial-grade systems engineering across field instrumentation, embedded hardware, control automation, and enterprise OT/IT convergence.
Process Control Systems
Expert solutions for process control system design, implementation and maintenance.
Industrial Networking
Design and integration of reliable industrial communication and networking systems.
PLC & SCADA Automation
PLC programming, HMI, SCADA and industrial control system integration.
Embedded Systems
Customized embedded hardware and software solutions for industrial applications.
Industrial IoT
Connected industrial systems for real-time monitoring, data acquisition and communication.
Customized Solutions
Engineering solutions designed around specific industrial requirements.
24/7 System Support
Providing reliable technical support, system integration and engineering assistance throughout the project lifecycle.
Industrial processes cannot tolerate downtime. Whether diagnosing a communication glitch on an RS-485 network or reconfiguring PID loop parameters during active production, our engineering response desk is ready 24 hours a day, 365 days a year.
Round-the-Clock Monitoring
Continuous remote telemetry health checks to preempt process faults and hardware degradation.
Rapid Emergency Dispatch
Priority on-site technician response across Maharashtra and Western India industrial corridors.
Legacy Retrofitting & Spares
In-house replacement I/O cards, isolators, and migration paths for obsolete DCS and PLC systems.
FAT/SAT & Validation
Rigorous Factory & Site Acceptance Testing, loop verification, and compliance documentation.
Industries We Serve
Tailoring high-availability automation, instrumentation redundancy, and compliant telemetry across the world's most demanding continuous and discrete operations.
Oil & Gas
High-reliability safety systems, custody transfer metering, pipeline telemetry, and HazLoc-certified instrumentation.
Water & Wastewater Treatment
Municipal SCADA networks, pumping station remote telemetry units (RTUs), chemical dosing control, and automated filtration cycles.
Food & Beverage
Hygienic process automation, Clean-In-Place (CIP) automated recipes, high-speed bottling monitoring, and batch traceability.
Pharmaceuticals
Validated control systems adhering to 21 CFR Part 11, cleanroom environment monitoring, autoclave sequencing, and water-for-injection loops.
Automotive
Assembly line interlocks, robotic welding cell safety coordination, torque verification stations, and vision-guided inspection.
Power Generation & Distribution
Substation automation, load-shedding control logic, boiler turbine auxiliary instrumentation, and switchgear protection monitoring.
Chemical Processing
Exothermic reaction containment, continuous distillation column control, hazardous gas detection integration, and chemical dosing.
Building Automation
Intelligent Building Management Systems (BMS), chilled water plant optimization, air handling unit (AHU) automation, and energy sub-metering.
Our Distinction
Delivering measurable engineering advantages through in-house manufacturing, verified industrial standards, and dedicated lifecycle support.
Efficient Solutions
We combine standardized modular software blocks with optimized in-house manufactured electronics, slashing engineering turnaround times and ongoing maintenance overheads without compromising performance.
Skilled Professionals
Our dedicated team of automation, instrumentation, and firmware engineers bring certified proficiency across leading PLC platforms, industrial bus standards, and complex DCS retrofits.
Client-Centric Approach
We partner with clients from conceptual P&ID review and electrical drafting through on-site commissioning, FAT/SAT testing, operator training, and post-installation support.
Industry Experience
A quarter-century of hands-on deployment across chemical, water, energy, and discrete manufacturing facilities provides us deep domain intuition into edge cases, safety loops, and plant uptime demands.
Secure Industrial IoT for Connected Automation
A secure Industrial IoT solution enabling real-time industrial data connectivity, protocol conversion, data isolation and enhanced cybersecurity.
Eliminate traditional OT/IT silos without jeopardizing plant floor safety. PRATHAM IoT hardware and cloud software bridge legacy programmable controllers directly to enterprise analytics with sub-second streaming and hardened protocol isolation.
Protocol Conversion & Edge Compute
Translates diverse proprietary industrial buses into standardized secure payloads while performing local anomaly filtering and data deduplication.
Key Architectural Highlights
Protocols & Technologies
Industrial Cybersecurity Safeguards
Products & Engineering Capabilities
We design, manufacture, and integrate mission-critical industrial hardware. From DIN-rail analog I/O modules to comprehensive SCADA automation panels.
PLC & SCADA Control Panels
Turnkey industrial control panels with redundant PLCs, high-density I/O and integrated graphical touch HMIs.
Industrial I/O Modules & Signal Isolators
In-house manufactured analog and digital I/O cards, 3-port galvanic isolators, and signal conditioning transmitters.
Industrial Modbus RTU / TCP Gateways
High-speed protocol translators bridging serial RS-485 Modbus networks with modern Ethernet and IP backbones.
Custom Industrial Embedded Controllers
Dedicated ARM-based embedded controllers designed for OEMs needing specialized control logic and low unit costs.
PRATHAM Industrial IoT Edge Gateways
Hardened edge computing appliances with 4G LTE/5G fallback, MQTT Sparkplug B client, and local telemetry buffer.
Field Instrumentation Systems
Comprehensive sensor integration, pressure, flow, temperature, and level transmitters with calibration certification.
High-Performance Industrial HMI Systems
Ruggedized widescreen touch operator interfaces with multi-touch gestures, alarm logging, and remote VNC access.
Robotic & Machine Vision Integration
Articulated robotic arm integration combined with 2D/3D high-speed machine vision for automated sorting, pick-and-place, and inspection.
Let's Build Your Automation Solution
Connect directly with our senior instrumentation and automation engineers. Whether planning a new process facility, retrofitting an existing PLC architecture, or sourcing custom manufactured I/O cards in Pune, we are here to support your project.
KHESE PARK, LOHAGAON,
PUNE - 411032, INDIA